I had originally planned to use squishy tacts for the dpad and buttons, but I like the feel of the OG membrane assembly better. So I improved some cut up gamecube dpad boards I had laying about in where the dpad and buttons go in the case last minute.
You can see some of the trickery here that I used to buy some space for the analog sticks to fit in above the batterys. Where the retainers are not the analog sticks sit directly on top of the 18650 cells for support. Also, controller and 3DS2Analog boards mostly wired up here.
Shot of the front of the case mostly assembled.
Back of the case pretty empty. You can see here where I had to cut the battery wells to insert the L1/R1 shoulder buttons.
Power board and batteries wired in. I tried like hell not to use very much hot glue or epoxy. But I did have to use a minimal amount of both in certain spots for cable management. This is definitely the cleanest portable I've ever built though.
Just a shot of my Pi board showing where I wired my audio to. Fan runs on 3.3v coming from the GPIO. Runs pretty quiet and seems to keep things nice and cool.
Wiring more things together. Through all of the design process one thing I forgot to include is a mounting place for the audio amp, so its just sitting in there right now. I need to draw up some kind of retainer to keep it in place and isolated from everything else down there.
Just a shot of the back of the case.
Boom!
Squee!