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Worklog Kawaii

YveltalGriffin

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kawaii_logo.png


A @Wesk and Yveltal collaboration!

Last summer, while Wesk was developing the Final Destination OMEGA, he and I discussed creating a Wii micro build even smaller than the GC Nano.

The first build to ever FULLY utilize the OMEGA trim. The smallest functional Wii ever made, barely larger than the outline of the OMEGA trim itself. A literal keychain Wii!

Back then, I was imagining a more traditional form factor, with a fan, 5mm heatsink, controller ports, and micro-HDMI out. Here are some of my early CAD mockups.

image.png
image (1).png


A few weeks later, I had the idea to replace the plastic shell and heatsink with a machined metal unibody. Also, I replaced the controller, A/V and power ports with magnetic pogo pin connectors, shrinking it even further. Wesk did some sweet renders of this design.

image-36.png
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As you can see, the regulators were still off-board at this point in time (on that triangular sub-PCB). This was all pre-undervolting and pre-Thundervolt! But just a few short weeks later, Wesk and Drew had cracked the code on Wii undervolting, and we started talking about passively cooling the Kawaii.

Somehow nearly a year passed as I worked on Wii U trim development, and then Thundervolt development. Wesk and I realized that putting Thundervolt in Kawaii was a no-brainer, even if it meant we couldn't use an FD Omega and the unit had to grow a tiny bit, from 57x57mm to 60x60mm.

Wesk took over MCAD duties and reworked the shell with new organic fins, and soon after a single magnetic pogo-pin connector.

Fusion360_YHxAMakWpL.png
Fusion360_DVyeU0kDdQ.png


He also designed a dock! Originally, I anticipated using a bunch of octopus adapter cables to connect everything to the unit. But this dock will keep the Kawaii vertically oriented for optimal heat convection through the fins, and means we don't need to lug around adapters for GC controllers.

Fusion360_3Z7dA8oaPw.png
Fusion360_prFYfx02Wc.png
Fusion360_I92TpasR0u.png


That brings us to today! The final Kawaii shell will be machined from aluminum and anodized in a variety of gorgeous colors. The back will be laser-etched with the project logo and dope-looking fake compliance markings.

Planned specs:
  • 60x60x16mm CNC'd aluminum chassis (passively-cooled) with laser etched artwork
  • Undervolted OMEGA trim with Thundervolt
  • 12-pin magnetic pogo pin connector (MagSafe-like)
  • Internal breakout PCB for SD-USB, input protection, and video muxing
  • Internal Bluetooth module for Wiimotes (range likely degraded due to metal case)
  • Dock with USB-C power input, x4 GCC controller ports, composite/component video output, & stereo audio output
  • Six acrylic windows with RGB LEDs for peak aesthetics
  • IR LEDs behind the acrylic windows for sensor bar functionality
  • Keychain loop

1721597759103.png
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Capture3.PNGCapture4.PNG

Sexy renders courtesy of Wesk:

KawaiiDock.191_4k.png

KawaiiDock.192_4k.png




Just in case the 60x60x16mm size wasn't registering, here's how Kawaii compares to the GC Nano and Short Stack:
KawaiiDock.195.png
KawaiiDock.194.png


One more thing: like the GC Nano and Short Stack, Kawaii will be fully open source once it's complete!
 

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Wesk

Undervolting....
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In order for us to get the cost of the CNC'd, anodized and laser marked shells to a reasonable amount we'll need a buy-in for the initial batch of at least 30 units. The more units purchased the cheaper it'll be per unit.

At this stage expect $55usd per unit which will include the shell in your selected colour, the screws, and shipping.

If you are interested fill out the linked form so we can get an idea on initial numbers:

Kawaii EOI Form
 
Last edited:
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View attachment 34375

A @Wesk and Yveltal collaboration!

Last summer, while Wesk was developing the Final Destination OMEGA, he and I discussed creating a Wii micro build even smaller than the GC Nano.

The first build to ever FULLY utilize the OMEGA trim. The smallest functional Wii ever made, barely larger than the outline of the OMEGA trim itself. A literal keychain Wii!

Back then, I was imagining a more traditional form factor, with a fan, 5mm heatsink, controller ports, and micro-HDMI out. Here are some of my early CAD mockups.

View attachment 34376View attachment 34377

A few weeks later, I had the idea to replace the plastic shell and heatsink with a machined metal unibody. Also, I replaced the controller, A/V and power ports with magnetic pogo pin connectors, shrinking it even further. Wesk did some sweet renders of this design.

View attachment 34378View attachment 34382View attachment 34383View attachment 34384View attachment 34385

As you can see, the regulators were still off-board at this point in time (on that triangular sub-PCB). This was all pre-undervolting and pre-Thundervolt! But just a few short weeks later, Wesk and Drew had cracked the code on Wii undervolting, and we started talking about passively cooling the Kawaii.

Somehow nearly a year passed as I worked on Wii U trim development, and then Thundervolt development. Wesk and I realized that putting Thundervolt in Kawaii was a no-brainer, even if it meant we couldn't use an FD Omega and the unit had to grow a tiny bit, from 57x57mm to 60x60mm.

Wesk took over MCAD duties and reworked the shell with new organic fins, and soon after a single magnetic pogo-pin connector.

View attachment 34386View attachment 34387

He also designed a dock! Originally, I anticipated using a bunch of octopus adapter cables to connect everything to the unit. But this dock will keep the Kawaii vertically oriented for optimal heat convection through the fins, and means we don't need to lug around adapters for GC controllers.

View attachment 34388View attachment 34389View attachment 34390

That brings us to today! The final Kawaii shell will be machined from aluminum and anodized in a variety of gorgeous colors. The back will be laser-etched with the project logo and dope-looking fake compliance markings.

Planned specs:
  • 60x60x16mm CNC'd aluminum chassis (passively-cooled) with laser etched artwork
  • Undervolted OMEGA trim with Thundervolt
  • 12-pin magnetic pogo pin connector (MagSafe-like)
  • Internal breakout PCB for SD-USB, input protection, and video muxing
  • Dock with USB-C power input, x4 GCC controller ports, composite/component video output, & stereo audio output
  • Six acrylic windows with RGB LEDs for peak aesthetics
  • Keychain loop

View attachment 34392View attachment 34391
View attachment 34395View attachment 34396

Sexy renders courtesy of Wesk:

View attachment 34393
View attachment 34394



Just in case the 60x60x16mm size wasn't registering, here's how Kawaii compares to the GC Nano and Short Stack:
View attachment 34398View attachment 34397

One more thing: like the GC Nano and Short Stack, Kawaii will be fully open source once it's complete!
This is super cool dude. Ive never even heard of an omega trim. Yall some wild portablizers.
 

Shank

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You maniacs. You even fit the second headphone jack for multiple video output options.
 

Viilmo

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I need to see this as an actual keychain, I still cant comprehend the size of Wii trims
 

CrashBash

No emulation, real hardware
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... Is that Madoka Magica ... Mario? Huh. I guess I truly haven't seen everything.

かわいいーさんわとてもかわいいです!すごい。

Wesk's tweet really sells how small this thing is.
 
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YveltalGriffin

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Oh yeah, the case is deceivingly small! Here are some more IRL pics.

IMG_20240722_001902~2.jpg

IMG_20240722_002414.jpg


As mentioned previously, Kawaii will rely on Thundervolt for voltage regulation and undervolting. The other custom PCB is Kawaii-specific and handles the following things:

1721623653203.png
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  • MicroSD to USB with GL835
  • ESD, overcurrent, and reverse polarity protection for the pogo pins
  • Breaking out power, GCC, audio, and video lines from the pogos to simplify wiring
  • Nice MHF4 connectors for audio and video (support for RF0.81 coax)
  • Mulitplexing composite video onto the Y (luma) line
    • The dock has two 3.5mm TRSS jacks. One is A/V (stereo audio and CVBS) while the other is YPbPr
    • The YPbPr jack will have a ring switch connected to the Wii's MODE pin. When a YPbPr cable is connected, MODE will go high
    • MODE also controls the CVBS mux. When MODE is low (no YPbPr cable), CVBS is muxed onto the Y line and transmitted to the dock.
    • When MODE is high, Y is muxed onto the Y line and transmitted to the dock.
  • Level shifting to enable Thundervolt's 1.8V ATtiny1616 to drive the Kawaii's addressable RGB LEDs
It'll mount like this, on the back of the OMEGA, and is held in place with the same screw that holds the mobo in place.

1721623708814.png


It solders directly to the pogo pin connector, allowing the entire mobo-PCB-pogo assembly to slide in and out of the case freely. Although for final assembly, the mobo will probably be thermal epoxied into place anyway.

1721623802550.png


The Thundervolt connections will work like this. The 5V and GND points are through-hole connections-- the wires poke through the Kawaii PCB and solder on the backside. Everything else (audio, video, controllers, usb) is wired on the rear of the mobo.

Due to tight clearances, Kawaii will require a very specifically shaped OMEGA. AVEflex and my low-profile nandFlex will be mandatory. (AVEFlex's revamp last year was actually for this project!)
 
Last edited:

Y2K

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あなたのGoogle翻訳スキルは、私のDeepLスキルにはかなわない!

Seriously though, extremely excited to see this come to fruition. I cannot wait until the first unit is completed, and to see what people come up with! We all gotta bring our Kawaiis together next MGC!
 

Y2K

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This has to be the easiest wiring in a wii build ever
Lot of the difficulty in this will come from the actual OMEGA trim itself & the preparation. Not for the faint of heart, and certainly not beginner friendly haha
 
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Lot of the difficulty in this will come from the actual OMEGA trim itself & the preparation. Not for the faint of heart, and certainly not beginner friendly haha
oh most definitely not faint of heart or beginner friendly. But only 3 wires though, an absolutely inedible design
 

Y2K

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oh most definitely not faint of heart or beginner friendly. But only 3 wires though, an absolutely inedible design
It's not just 3 wires, you still have to wire audio, video, controllers and USB, it's just not pictured in the diagrams.
 
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